Why Pre‑Start Checklists Matter

Pre‑start inspections prevent incidents, reduce downtime and demonstrate WHS due diligence. Consistent records help you pass audits, satisfy insurer requirements and prioritise maintenance. Digitising the pre‑start checklist template also shortens fault close‑out cycles and improves accountability across teams.

Pre‑Start Checklist Template (Copy & Use)

Tip: Paste into Word/Google Docs or import to DIGI CLIP. Adjust sections to your fleet, plant and site risks.

Section	Checklist Items
Form Details	Date Inspector/Operator name Location / Asset ID / Registration Odometer/Hours (if applicable)
Form Purpose	Confirm equipment/vehicle/site is safe to operate and compliant prior to use.
Instructions	Select Yes, No or N/A for each item. If No, describe the issue or action in comments and add a photo. Tag‑out unsafe equipment and notify a supervisor.
General Visual Checks	Leaks, damage, loose parts Tyres/tracks, wheels, guards Decals/signage, labels, emergency info
Mechanical & Electrical	Brakes/steering; suspension Hydraulics/pneumatics (hoses, rams, pressures) Battery/charging; wiring; lights/indicators
Safety Equipment	Fire extinguisher (in date) First aid kit stocked PPE available and fit‑for‑purpose Beacon/hazard lights; horn; reverse alarm
Operational Test	Controls; interlocks; emergency stops Drive functions; lifting/auxiliary functions Warm‑up checks; warning lights clear
Load Restraint (if applicable)	Chains/straps condition and ratings Anchor points; edge protectors Load secure; working load limits respected
Environmental & Site	Housekeeping; slip/trip hazards; lighting Spill kits; waste management Traffic management; exclusion zones
Comments & Defects	Describe issues, attach photos (digital), assign corrective actions.
Declaration	“By signing below, I declare that the information provided in this form is accurate and complete to the best of my knowledge based on the information available to me.” Signature: ____________________ Date: ____ / ____ / ______

How to Roll Out This Pre‑Start Checklist Template (7 Steps)

1. Confirm scope & risks: vehicles, plant, equipment, site checks.
2. Localise content: add assets, locations, and legal references.
3. Decide evidence rules: mandate photos for “No”, geo‑time stamps, and comments.
4. Pilot with a small crew: gather feedback and remove friction.
5. Digitise in DIGI CLIP: use smart fields, required questions, and the Action Register to track close‑outs.
6. Train & launch: toolbox talk + 10‑minute hands‑on walkthrough.
7. Review monthly: fix recurring defects, update items, and share wins.

Paper vs Digital: What Changes

Capability	Paper Template	Digital Template (DIGI CLIP)
Completion speed	Manual writing; filing later	Guided fields; submit on device
Evidence	Photos separate or missing	Inline photos, geo‑time stamps, signatures
Fault handling	Phone/email follow‑ups	Action Register assigns and tracks close‑outs
Audit trail	Hard to retrieve	Searchable records; export to PDF/CSV
Analytics	None/minimal	Dashboards & trends (by site, asset, person)

Further Reading

Internal guides

• Digital Checklists for Workplace Safety
• Top Benefits of Digital Inspection Apps for Compliance
• Mobile Plant Pre‑Start Checklist: The Complete Guide
• Implementing Digital Checklists for Compliance

Authoritative references

• NHVR – National Heavy Vehicle Inspection Manual (NHVIM)
• WorkSafe Victoria – Plant Hazard Checklist

FAQs

What is a pre‑start checklist template?

A structured list used before operating vehicles, plant, equipment or starting work to confirm safety and compliance requirements are met.

How often should pre‑starts be completed?

At minimum daily (or per shift) before use. Some assets require additional checks mid‑shift or post‑maintenance.

What evidence should I capture?

Photos for defects, comments explaining issues or actions, geo‑time stamps, and a signature. DIGI CLIP makes these mandatory where needed.

Can this template be adapted for heavy vehicles?

Yes—add items from NHVR’s inspection criteria (brakes, coupling, lights, tyres) and your company’s load‑restraint policy.

How does the Action Register help?

Failed items automatically become corrective actions with assignees, due dates and reminders—so nothing gets missed.

About DIGI CLIP Mobile Forms

Conclusion

A well‑designed pre‑start checklist template builds safer habits, cleaner audit trails and faster fault close‑outs. Digitising the very same template in DIGI CLIP adds photos, geo‑time stamps and action tracking—turning daily checks into measurable improvements. Start your free trial – no credit card required.